PCB design software development wasn’t always dominated by a trio of giants. Even not-so-old timers will remember the landscape once overflowed with small, entrepreneurial businesses. Pads, Cooper & Chyan, Redac, CADI, CADAM, OrCAD, Symbionics, ACT, Ambit and countless others were the foundation for what has emerged as Mentor Graphics, Cadence and Zuken.
A look at solder mask contamination on pads.
This month we look at solder mask contamination on pads. FIGURE 1 is a very, very bad example that never should have made it to the customer. Solder mask residues are visible on the surface and around the edge of the pad. There is also a level of solder mask undercutting.
Get agreement on what constitutes “rework” – and a capable operator.
This month we look at etching defects and their removal – or presence, as in the case of FIGURE 1. A customer was surprised to find a batch of bare boards with this level of rework.
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Excessive temperature or moisture may be to blame.
Open connections on area array packages can be difficult to spot, particularly if they are intermittent electrical failures like the examples in FIGURE 1. One or more open joints can occur between the package and solder sphere or at the PCB pad interface. Reflow soldering with either convection or vapor phase can cause packages to move and separate. This can be caused by warping of the package or in some cases minor popcorning due to moisture. Both faults can be simulated and recorded with video for reference.
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