Why a relatively unknown technology might be right for static bend applications.

Working with semi-flexible PCBs has opened some unique opportunities that I believe are worth exploring. The idea behind semi-flex is simple yet effective: a circuit that can flex without the high cost associated with using polyimide materials, which are typically necessary for full flexibility. This means the PCB can handle moderate bending without the expense of materials traditionally required for a fully flexible circuit. In multiple scenarios, once I’ve introduced this technology to customers, they’ve fully embraced it and have incorporated it into their PCB designs many times over, replacing rigid-flex designs for limited or static bend applications.

Despite the advantages, semi-flex is still a relatively unknown technology. A small group of people understand what it is and use it regularly, but for most, it’s completely new, and they’re often amazed by the possibilities it brings. Many customers light up when they see how a semi-flexible circuit could work in their applications, especially since it brings flex into the rigid realm. This permits flexible applications while leveraging the manufacturing techniques of a typical multilayer or HDI factory. It’s a major advantage because, unlike fully flexible PCBs, semi-flexible boards don’t require specialized facilities, which can drive up costs and narrow production options.

Stop guessing: Why it’s time to move from Gerber to IPC-2581.

Innovation in electronics continues at lightning speed, yet manufacturers still rely on PCB design data transfer methods from the 1980s. The industry default, the Gerber format, was designed for photoplotters. But while today’s design tools contain highly intelligent models rich with connectivity, stackup, component and netlist data, the handoff to manufacturing strips away that intelligence. The result? Designers and manufacturers are forced to play a time-consuming game of Guess My Design Intent. The consequences are unnecessary iterations, wasted effort and delayed new product introduction (NPI). There is a better way: IPC-2581, the open, intelligent and tool-neutral standard for PCB design data exchange. Inside a PCB design tool, the board definition is rich and complete, with: