Know what details to include – or not include – in the flexible circuit drawing.
Since our most recent column covered drawing notes for flexible circuits, this may be a good time to go over many of the other features a good flexible circuit drawing should include, and maybe a few things to avoid.
Along with the drawing notes, the rest of the drawing features help define the details of the part as well as some of the acceptability requirements.
For starters, drill tables are important to help describe via structures. The manufacturer needs to know which holes are which. If there are filled vias and/or via-in-pad-plated-over (VIPPO), for instance, they are identifiable with a flag note, or segregate filled from non-filled holes on the table.
Fabricators need to understand your via strategy. Is this a simple through-hole construction, or are buried, blind and/or microvias employed? Sometimes we see blind vias overlapping layers; for example, one blind via from layer 1 to 8 and another from layer 12 to 6. Sounds cool on paper (or in CAD), but we can't do that. The fabricator can help you align the via choices with cost and reliability.
Clarify key features, but don’t use 10 notes where one will do.
You have been tasked with documenting a flexible circuit you are preparing to send out for quotes. Should specific drawing notes be included?
The IPC slash sheets simplify communicating design intent.
It is common to see a drawing with a stackup that identifies all the materials used to build a board. The designer selects foil and dielectric types and thicknesses, and in many cases may even call out glass weaves and specific brands. And why not? It is their design, and it is natural to want to control it. As a designer, it makes sense to be as clear and as complete as possible, right?
Specifying a particular material is required in some instances to get a particular performance attribute. In many cases, however, performance levels can be achieved with a variety of material selections.
Different die and punch requirements mean more labor and material expenses.