A car’s Monocoque (a French term) refers to a type of vehicle construction in which the body is integral with the chassis; basically a “skin” that supports its load by distributing tension and compression across its surface.

Monocoque structure is a technical term used in designing cars and boats. Most cars no longer use frames for structural support and crash-protection.

Similar ideas have been introduced for wiring in electronic devices. More than half of flexible circuits are now designed with 3-D wiring for tight spaces in small electronic devices. Rigid printed circuits and wire harnesses were not adequate, so flexible circuits are options for 3-D wiring in smartphones and tablet PCs. The relatively high cost of flexible circuits is an issue for device manufacturers; they are considering alternatives for building electronic circuits on plastic housing with or without framing. Once a new 3-D wiring technology is available, they can significantly reduce wiring space and assembling costs.

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Updates in silicon and electronics technology.

Ed.: This is a special feature courtesy of Binghamton University.

Photovoltaic cell works at night. University of California researchers have developed a photovoltaic cell that can function at night. The cell can generate up to 50W/sq. m. at night, about 25% of what conventional solar cells generate in daytime. They currently are improving the output power and efficiency of the devices. The cell operates in reverse to a normal solar cell. An object that is hot compared to its surroundings will radiate heat as infrared light. The device can work during the day by blocking direct sunlight. Hence, this new solar cell could potentially operate around the clock. (IEEC file #11548, Science Daily, 1/29/20)

“Stretchy battery” for wearables. Researchers at Stanford University have developed a stretchy battery useful for wearable electronics. The battery can be stretched to twice its original length without any power loss. The polymers in lithium-ion batteries that conduct negative ions toward the battery’s positive pole are in the form of gels housed in a rigid casing. By providing a power source that could stretch and bend, wearable electronics can be more comfortable. (IEEC file #11547, Electronics Weekly, 1/29/20)

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In the previous newsletter, I wrote about the possibility of using our electronics advancements to create detection devices for the novel coronavirus.

I received many comments and ideas for these new medical devices. Several commented on current electronic projects intended to develop detection and diagnosis equipment.

The idea is to create a wearable electronic sensor that attaches to your body. The substrate requirements are different from those used in traditional materials (polyimide films or PET films). Device substrates have to be flexible and elastic to remain attached during body movements; urethane and silicone rubber could be an option. Larger-sized devices will require a permeable substrate to address moisture from sweating. One option for this basic material is to use adhesive bandages along with an appropriate coating material or glue. Copper foil, the standard conductor material for printed circuit boards, is not suitable for a wearable device because of its poor elasticity. Using meander patterns as conductors can improve the copper foil circuits’ elasticity, but it is not enough for general use. One alternative for wiring electronic devices is screen-printable conductive ink. The elasticity from the conductive ink can increase by adding a rubber component for the binder matrix.

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SiP, MCP and DDR5 support faster speeds and higher power requirements.

Ed.: This is the sixth of an occasional series by the authors of the 2019 iNEMI Roadmap. This information is excerpted from the roadmap, available from iNEMI (inemi.org/2019-roadmap-overview).

New high-end computing system technologies becoming available for such applications as servers, telecom and the cloud must meet bandwidth, power, thermal and environmental challenges. Advanced packaging technologies that can drive integration and increase functionality, at acceptable cost and risk levels, will be key enablers for the sector.

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A holistic view of 77GHz radar sensors as a PCBA build, considering fabrication, assembly and packaging materials.

The Society of Automotive Engineers (SAE) and US Department of Transportation classify levels of vehicle autonomy from 0 to 5. Level 0 incorporates no automation; levels 1-3 have varying degrees of partial assistance to the driver, where the automobile, for example, can control steering, acceleration and deceleration, and even interfere with the driver. Finally, in full autonomy, level 5, the car drives on its own and makes all decisions and reactions to its surroundings.1

The automotive market uses a combination of sensors to make these critical decisions. Radar designs are the fastest growing sensors in ADAS today, due to the longer-range capabilities and their resistance to all weather conditions.2 This research will focus on radar designs, specifically long-range 77GHz radar, to showcase how automotive materials are changing and, through the choice of alternatives to those conventionally used in the space, how product life and reliability can be enhanced.

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Recent salary survey results suggest newcomers may be entering the field.

Each year PCD&F surveys the PCB design community concerning issues surrounding their profession. For years, the feedback has had one connecting thread: Many PCB designers are experts with decades of experience. Their retirement has loomed large and has been widely anticipated, accompanied with concerns – and a little trepidation – about who will replace them. In conference classes and site visits in recent years, companies have discussed how they are working with educators at universities and local colleges to inform engineering students about industry opportunities. Recent survey results hint their efforts may be starting to pay off. And the time for boomer retirements is here.

PCD&F conducted its annual design engineers’ salary survey in early 2020, receiving 254 qualified responses from bare board designers, managers and design engineers. Data compiled included job titles and functions, ages, years of experience, education, location, types of projects, annual salaries and sales, job satisfaction and challenges, ECAD tools used, and years left in the field, among other data. While year-over-year changes are shown, they are for comparison only, and should not be assumed to be definitive.

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