ITALY – With its new Flero STARTEAM (FST) factory in Italy, STARTEAM GLOBAL is setting new standards in the ever-evolving world of printed circuit board (PCB) manufacturing. At the heart of this innovation lies the Additive Solder Mask Process, specifically Digital Inkjet Solder Mask Printing —a technology that redefines efficiency, sustainability, and quality in PCB production.

Unlike traditional solder mask methods, which coat the entire board and rely on photomasks to develop patterns, digital inkjet printing applies the mask precisely where it’s needed. This additive approach slashes waste, cuts production steps, and speeds up turnaround times. Traditional processes can take multiple stages — pre-treatment, coating, drying, exposure, development, and curing — while inkjet printing streamlines this to pre-treatment, printing, and curing. The result? A much higher resolution, comparable to conventional photo-imageable masks, with the added perks of flexibility and eco-friendliness.

For customers, this translates to tangible benefits. Faster production means quicker delivery of high-quality PCBs, keeping projects on schedule. The precision of inkjet technology — enabled by advanced systems like Notion Systems’ n.jet and Peters Group’s Elpejet ink — ensures flawless coverage, reducing defects and enhancing reliability. Design changes? No problem. Digital printing adapts without the costly, time-consuming photomask adjustments required in traditional methods. Plus, with less material waste and energy use, it aligns with sustainability goals — a win for environmentally conscious clients.

At FST, STARTEAM GLOBAL leverages this technology to meet the demands of today’s high-performance PCB applications. The process supports varying resist thicknesses and delivers crack-free performance even after multiple reflow cycles, thanks to cutting-edge ink formulations. While the initial investment in inkjet systems is notable, long-term savings from reduced waste and faster workflows make it a smart choice for both manufacturer and customer.

This shift underscores STARTEAM’s 35-year legacy of expertise, now elevated by a commitment to thought leadership in the PCB industry. By adopting digital inkjet printing, we’re not just keeping pace — we’re setting the standard. For existing customers, expect enhanced service and cost efficiencies. For prospects, this is an invitation to partner with a forward-thinking manufacturer delivering premium, customizable PCBs. Interested in how this technology can transform your next project? Contact us at the Flero STARTEAM (FST) factory LinkedIn page or our main LinkedIn page to explore the future of PCB manufacturing — additive, innovative, and customer-focused. For more details, visit the Flero STARTEAM factory page.

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