An interview with Henry Potts of Mentor Graphics.

Henry Potts

Printed Circuit Design & Fab recently had the opportunity to talk with Henry Potts, vice president and general manager of Mentor Graphic’s Systems Design Division, on the topic of next generation design tools.

One of the hot topics today is the idea of co-design, and with it collaboration and concurrent design. Potts shared his thoughts about the fundamental importance of this approach with PCD&F. It is clear that these methodologies will form the cornerstone of the electronics design process as we move into the next generation of design tools and electronic device requirements.

Co-design methods will facilitate the design of electronic products across all disciplines, from chip to package to board. These collaborative design efforts will provide a platform for future success. The industry is quickly coming to the realization that the best way to shorten the design cycle, get products to market faster and avoiding costly respins is to embrace some form of co-design system. These systems will allow all of the individual design specialists an opportunity to work concurrently towards an optimized design.

We are entering a new era of innovation in electronics design solutions. I am sure that the increased communication that will be fostered by these multi-disciplined, multifaceted, and even multinational system design teams is going to reshape the industry for the better.

PCD&F: In second half of 2007, sales of EDA tools to the printed circuit segment were down, compared to the previous year. How would you characterize this decline? Is it cyclic or have some fundamental market forces changed?
Potts: Actually, Mentor Graphics did not experience a decline in the second half or year-to-year (2006 to 2007). Revenues actually increased for us in the PCB Systems Design category. That said, a downturn in the total market could be due to the cyclic nature of term deals that tend to run at 2-3 year intervals.

PCD&F: In the same period, there has been a notable shift in the sales of EDA tools outside of North America. What do you see with regards to the migration of PCB design outside of the U.S.? What areas are growing and what has been their growth rate over the past 3-5 years?
Potts: Of course we see Asia as a growing market over the past few years. Part of this growth is due to the migration of electronics companies’ design and production to that region, and part of it is due to the increasing complexity of the designs that they are doing. No longer can they use just low-end layout tools, but now have to use full design flows with sophisticated high-speed analysis, library and data management, and support for advanced technologies such as HDI and Embedded Passives. We also see them continually looking for ways to improve productivity and decrease design cycle times. We are now providing them with capabilities that enable multiple designers to work on the same design simultaneously and enterprise-wide management of libraries and design data – very leading edge technology that they are willing to pay for to meet their aggressive business needs.

PCD&F: Do you see companies hesitant to pay for the next generation PCB design tools, viewing them as commodity products?
Potts: Quite the opposite. We see more and more companies understanding that the design of the PCB is, in fact, where they can achieve a competitive edge and meet their very aggressive business needs. Getting a lower cost, more-functionality-in-a-smaller-box product to market quicker than their competition comes down to how well they can innovate on the PCB, the productivity of their designers, and efficiency of their complete product development and delivery process. Companies that understand this look at the return on investment in their PCB systems design technologies and are willing to pay for the most sophisticated and innovative design technologies.

PCD&F: You specifically mentioned the need to offer a “complete product development and delivery process.” Are you saying that PCB systems design solution suppliers like Mentor must provide capabilities outside of pure PCB design?
Potts: Yes. Focusing solely on just improving productivity or design cycle time in the PCB process is necessary, but can only go so far to meet a company’s aggressive business needs. Collaboration and efficiencies across all of the disciplines involved in the supply chain are required. Mentor is providing capabilities that span disciplines such as FPGA/PCB co-design, ECAD/MCAD viewing and collaboration, change management that couples design with procurement and manufacturing, manufacturability functions that bring products to higher yields quicker, and multiple collaboration tools that enable globally dispersed or mixed technology specialists to participate in the design process.

PCD&F: We conduct a salary survey for the PCB designers each year, and one thing we have been tracking over the past few years is the “aging” of the design community in the U.S. Do you see this condition as a problem, and if so, what would be some potential solutions you would propose?
Potts: It is true that compared to a country like China, we see an age difference in the average designer. And with the rapid increase of high-speed and advanced technologies we see the continuing need for the skills of these designers, young or older, to grow. Also, one of our areas of focus is to make our tools as easy to learn and use as possible and supply them in a seamlessly integrated flow. This makes the learning process much quicker so the that designers can keep up with rapidly changing technologies and business pressures.

PCD&F: Tell me a bit about the Mentor shrink-wrapped vs. the more extensive design tool platforms. What do you see for the future of these products, particularly for the overseas markets?
Potts: We see the continuing need for design flows targeted at both the small to mid-sized company or organization, as well as the larger enterprise. Neither of these tool sets can lack in the ability to design complex boards. The basic difference is the support of the larger companies, where management of their intellectual property, such as libraries, design data and design constraints across global organizations is necessary. Also, capabilities that enable multiple designers of the same or different disciplines to concurrently collaborate on a product design are more important for the larger company than the smaller. In overseas markets such as Asia, we see a very evident shift from just lower-end flows to a mix of both lower and high end.

PCD&F: As compared to the U.S., do overseas customers need more or less support, and is that support more or less difficult or expensive to provide to them?
Potts: Actually, we don’t see a big difference since Mentor is large enough that we can support both domestic and overseas customers with local support teams. It eliminates any language barriers and time differences.

PCD&F: There has been some talk about electronics systems co-design. Please explain the Mentor approach to system co-design. Any success stories that you would like to share?
Potts: Co-design, collaboration, concurrent design are absolutely needed and being adopted by best-in-class electronics companies today. We as PCB systems design tool suppliers will continue to incrementally improve the productivity of the designer. This will help, but enabling concurrent collaboration within PCB layout, across the different disciplines within electronic design (engineer, designer, RF specialist, high speed or EMI guru, thermal management, etc.), across the multiple disciplines in product design (e.g., ECAD with MCAD), and between ECAD and the rest of the enterprise (e.g., procurement, manufacturing) can result in quantum improvements in process efficiency, time-to-market and time-to-manufacturing–volume (profit). Mentor has many of these capabilities at this time and is developing several more.
These collaboration and concurrent design tools are being readily adopted by companies today. For instance, Alcatel Shanghai Bell reported to us that they were able to cut their PCB board design time from 13 to 5 weeks by using our XtremePCB product. XtremePCB enabled them to assign up to 5 engineers to perform placement and routing on a very complex board simultaneously.

PCD&F: Is remote collaboration being used to anywhere near its full extent? If not, what are the roadblocks to more widespread adaptation?
Potts: We see some global companies capitalizing on dispersed and specialized designers to design boards simultaneously and thus turn a serial process into a parallel one. For example, some companies have designers that specialize in digital, others in analog or RF. With our Xtreme technology, these designers can operate over a WAN network just like they were sitting in the same room and perform the design on the same PCB database simultaneously.

PCD&F: Over the past 3-5 years, the design community has struggled to integrate RoHS compliance into its vocabulary – and it appears that this challenge is behind us. What do you see as the next big challenge for designers looking out 18 to 36 months? What changes will be needed to meet these challenges?
Potts: The most obvious challenge is meeting the extremely aggressive business drivers that most electronics companies are facing to compete and stay profitable. We hear goals from our customers – such as a 50% reduction in design cycle times, 30% increase in productivity – all while creating the most innovative, lowest cost competitive products to the marketplace, quicker. Some of this can be enabled with better design and collaboration tools as we have discussed. Some will require the use of advanced PCB fabrication technologies such as HDI, embedded, system-in-package, and high-speed into the multi-GHz. So the challenges are multifaceted. The use of new tools and technologies will require adaptation and learning of new skills. But perhaps the most radical challenge will be the breaking down of organizational boundaries required to implement enterprise wide collaboration. No more over-the-wall communication and paper trail negotiations. Real-time communication, bi-directional design change negotiations and management, and total supply chain involvement will be the norms.

PCD&F: Tell me a bit about the Mentor roadmap for PCB design tools looking out to 2015.
Potts: I think we’ve talked about some of these already but basically our strategy is in three areas. One is continuing to improve the productivity of the engineer and designer as they use the most advanced technologies. Another is to extend beyond PCB design and provide an ever-increasing collaboration capability across the entire enterprise, involving all disciplines and organizations. A third, which we have not spoken about, is to create a much tighter design-to-manufacturing loop. This comes in two forms. One is to better reflect the knowledge gained in manufacturing back into the design process, so OEMs can improve their profitability by first pass higher yields and faster time-to-volume. The second way is to provide tools that address the design-to-manufacturing handoff with design for test, assembly, fabrication, documentation, etc. with target manufacturer analysis and verification.

PCD&F: How is Mentor differentiating itself and its products from those of its competitors – and how successful would you say Mentor has been in this regard?
Potts: PCB systems design is a prime Mentor business focus and this has enabled us to invest our R&D resources at two times to four times the rate of our nearest competitor. Investment at this high rate has enabled us to provide innovative technologies such as Xtreme, our topology planner and router, our high-speed analysis and verification, our design and library management, our analog, thermal and EMI analysis, our FPGA/PCB co-design and many others that differentiate us. Now in addition to PCB design we are expanding into the enterprise-wide collaboration capabilities. Electronics companies recognize how they can achieve their business goals now and in the future as we continue to invest. Our ever-increasing customer list and our worldwide PCB design market share leadership proves that we are meeting the demands of the industry. PCD&F

Henry Potts joined Mentor Graphics in March of 1999 as vice president and general manager of the Systems Design Division. Potts brings more than 33 years of experience in the electronics industry to his role at Mentor Graphics, including experience in IC & systems development, and serving as president and CEO of a venture capital funded startup. He served as a senior vice president for Hitachi Semiconductor, where he oversaw all marketing and product development activities for microprocessor and embedded products for the US markets. He has also held senior management positions at Motorola, VLSI Technology, Schlumberger and Texas Instruments. Potts has a BS degree in Electrical Engineering from University of Southwestern Louisiana.

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