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Ralf BrueningFive rules of thumb for getting it right.

As we welcome increasing numbers of IoT devices into our industries, offices and homes, we shouldn’t be surprised to see increasing electromagnetic (EM) congestion. Or, as it’s now dubbed, the “Interference of Things.”

This is because the majority of IoT devices are wireless, and many use multiple communications protocols – WiFi, Bluetooth and Zigbee – to interface with other devices, routers and the cloud. Creating an IoT device requires a rich mix of design elements and disciplines, including digital and analog, electromechanical (e.g., actuation), mixed-signal transducers (sensors) and RF.

Consider the whole device. From an EMC perspective, the entire IoT device needs to be considered, rather than a single PCB in isolation. Indeed, a typical IoT device is a 3-D multi-board design challenge, where some of the boards might be flexible. The flexible materials and the shapes they form when flexed all contribute to the device’s EM profile in terms of radiation and susceptibility.

Read more: IoT Device Design for EMC and the ‘Interference of Things’

Duane BensonAs chips get smaller, the package designers are getting creative in their effort to make room for component leads. Texas Instruments’ new X2SON package sports triangular footpads in a pattern that I’m not sure I’ve seen before. X2SON stands for extra small outline no-lead. In my experience, TI is one of the better companies insofar as testing and documenting manufacturability is concerned. The datasheet for this device (ti.com/lit/an/scea055/scea055.pdf) is no exception.

FIGURE 1 shows the five-leaded TI part in contrast to a grain of Jasmine rice and a few 01005 ceramic capacitors. (I’m selling the capacitors for $500 each. Just kidding.)



Read more: Ever Use a TI X2SON Packaged Part?

John BerrieEnsuring signal integrity while compensating for curves.

You can tell when something isn’t as clear as it should be. The same questions come up time and again. You ask three experts and get three different answers.

Routing differential pairs can be like that. Why? Because “it depends” on exactly what signals those pairs are carrying and what kind of PCB you’re creating. Hopefully, I can answer some of those repeat questions, so you can concentrate on the hard stuff.

Fan-out and end routing. Let’s start at that differential driver on the left (defectsEq1). Imagine the TRUE  (defectsEq2) and COMPLEMENT (defectsEq3) outputs are adjacent balls on a fine-pitch BGA, fanned-out to innerlayers. Whatever else you do, keep the trace lengths to fan-out vias equal, and keep the lengths after those vias equal until you start the parallel trace pattern. That parallel trace pattern is the coupled section because there’s electromagnetic coupling between the two sides.

Read more: What You Need to Know When Routing Differential Pairs

Duane BensonCheck with your EMS each time before sending your BoM.

Most of the electronics design world is by now aware we’re in a very serious period of component shortages. Ceramic capacitors seem to be the hardest hit, but other passives, as well as a variety of connectors and silicon parts, are also caught up in the shortage storm. Allocation and shortages hit every few years, but this one seems the worst in recent memory. It could be a problem until 2020, and the supply chain and world of components manufacturers will likely be a different animal coming out of it.

So, you might ask, isn’t that just a problem for high-volume producers? No, I would answer. It affects anyone, regardless of volume. The exact way it hits and what you can do about it may vary, but it has, or soon will, hit all of us.

Read more: Top 5 Ways to Mitigate Component Availability Problems

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